EQUIPMENT AND METHODS

Equipment and Methods

In the area wood materials technologies, R&D projects from the lab- up to the pilot plant scale can be realised using own equipment. In addition, state-of-the-art infrastructure in wood and natural fiber characterisation and processing is available via cooperation with BOKU Vienna and TU Vienna. Within the technical center besides various test setups also pilot plants can be operated on an area of 450 m².

 

Pilot and technical facilities

ANALYSIS OF CUTTING PROCESSES

12’’ lab-refiner   I   Boiler    

Power measurement   I   4-channel

3-axis cutting force measurement

High speed camera

Fully equipped carpentry and metal workshop

 

WOOD DRYING AND WOOD MODIFICATION

Laboratory dryer   I   convective –fresh air – exhaust air –low temperature – steaming

High temperature dryer

Vacuum dryer

High frequency vacuum dryer

Autoclave   I   impregnation– hydrothermal modification

Chemical modification   I   functionalisation

 

 

MANUFACTURING OF WOOD COMPOSITES

Particle dryer

Screening station

Gluing blender   I   airless – compressed air

Laboratory heating presses

Multivariate statistical process modelling

Automated image analysis   I   characterisation of particle morphology

Test rig   I   burning behaviour of floorings

Mini-SBI   I   downscaled single burning item test

 

PROTOTYPE CONSTRUCTION

Carpentry workshop   I   circular saws – band saw – spindle moulder – planer – thicknesser – long belt sander – CNC

Metal workshop   I   lathe – mill

3D print (continuous printer, independent dual extruder printer)

 

Testing rooms/laboratories

PHYSICAL AND MECHANICAL ANALYSES

Mechanical analyses   I   tension – compression – bending – shear – fracture work – axial withdrawal of screws – ABES – pendulum impact test – nanoindenter – DIC – 2D and 3D deformation measurement

Climate chambers

Thermal conductivity meters   I   λ-meter – mini-λ-meter – thermal- and moisture transfer in wall mountings

Weathering stations   I   accelerated weathering – outdoor weathering

 

CHEMICAL LABORATORY

Adhesive synthesis

Thermal analyses   I   DSC – DMA – TG – STA

Spectroscopic analyses   I   ATR/FTIR – NIR – UV/VIS – Raman

Chromatography   I   HPLC/DAD – RID – FLD – GC/FID – GC/MS SPME – TDA – Headspace

Rheology   I   Rheometer – Cold-Tack-Test

Muffel furnace

Surface analysis   I   contact angle measuring system – spectrophotometer– chroma-meter –stylus instrument

Extraction   I   pressurised solvent extraction – Soxhlett – autotitration

 

MICROSCOPIC METHODS

Microscopic analyses   I   AFM – UV/VIS –fluorescens microscopy – incident and transmitted light microscopy – digital microscopy – image analysis

Preparation techniques   I   rotary and sliding microtome – ultracut – staining techniques

Electron microscopy   I   ESEM – SEM – EDX

 

MICROBIOLOGICAL LABORATORY

Durability tests   I   wood preservation against microorganisms

Isolation and determination of microorganisms

Cultivation of microorganisms I   Rotary shaker – instrumented fermenter –clean bench class I

 

EMISSION MEASUREMENT

Emission measurement   I   micro chambers – 225 L test chambers – 30 m³ model room

Human sensory analyses   I   sniffing panel – odour presentation device – GC-O

 

DIGIWOODLAB

METHODS: 

machine learning   |   deep learning    |   computer vision   |   automated image analysis   |   pattern recognition   |   material classification   |   assistance systems   |   signal analysis (FFT, etc.)   |   process modelling (big data, data quality analysis, data fusion, multivariate statistical modelling, quality prediction)   |   statistical-physical modelling   |   Finite Element Modelling   |   design of experiments

 

HARDWARE:

3 collaborative robots (Cobots) incl. various end-effectors (gripper, sander, screw driver, dispensing unit, 3D Scanner, cameras)   |   robot - linear axis   |   NIR-hyperspectral imaging incl. lab station   |   laser cutter   |   two 3D scanner   |   Spatial Augmented Reality Assistance System   |   wearables (Augmented Reality glasses, Virtual Reality glasses, smart ear protection)   |   various cameras (360°, robust, high resolution, etc.)   |   air-borne sound sensors (robust and optical up to 1 MHz)   |   structure-borne sound sensors   |   two powerful workstations   |   various peripherals e.g. microcontroller, Raspberry Pis, etc.

 

SOFTWARE:

Abaqus   |   MATLAB (incl. compiler)   |   Python   |   R   |   SQL   |   Solid Works   |   Design Experts   |   RoboDK   |   Unity    |   Vuforia