Equipment and Methods
In the area wood materials technologies, R&D projects from the lab- up to the pilot plant scale can be realised using own equipment. In addition, state-of-the-art infrastructure in wood and natural fiber characterisation and processing is available via cooperation with BOKU Vienna and TU Vienna. Within the technical center besides various test setups also pilot plants can be operated on an area of 450 m².
Pilot and technical facilities
ANALYSIS OF CUTTING PROCESSES
12’’ lab-refiner I Boiler
Power measurement I 4-channel
3-axis cutting force measurement
High speed camera
Fully equipped carpentry and metal workshop
WOOD DRYING AND WOOD MODIFICATION
Laboratory dryer I convective –fresh air – exhaust air –low temperature – steaming
High temperature dryer
Vacuum dryer
High frequency vacuum dryer
Autoclave I impregnation– hydrothermal modification
Chemical modification I functionalisation
MANUFACTURING OF WOOD COMPOSITES
Particle dryer
Screening station
Gluing blender I airless – compressed air
Laboratory heating presses
Multivariate statistical process modelling
Automated image analysis I characterisation of particle morphology
Test rig I burning behaviour of floorings
Mini-SBI I downscaled single burning item test
PROTOTYPE CONSTRUCTION
Carpentry workshop I circular saws – band saw – spindle moulder – planer – thicknesser – long belt sander – CNC
Metal workshop I lathe – mill
3D print (continuous printer, independent dual extruder printer)
Testing rooms/laboratories
PHYSICAL AND MECHANICAL ANALYSES
Mechanical analyses I tension – compression – bending – shear – fracture work – axial withdrawal of screws – ABES – pendulum impact test – nanoindenter – DIC – 2D and 3D deformation measurement
Climate chambers
Thermal conductivity meters I λ-meter – mini-λ-meter – thermal- and moisture transfer in wall mountings
Weathering stations I accelerated weathering – outdoor weathering
CHEMICAL LABORATORY
Adhesive synthesis
Thermal analyses I DSC – DMA – TG – STA
Spectroscopic analyses I ATR/FTIR – NIR – UV/VIS – Raman
Chromatography I HPLC/DAD – RID – FLD – GC/FID – GC/MS SPME – TDA – Headspace
Rheology I Rheometer – Cold-Tack-Test
Muffel furnace
Surface analysis I contact angle measuring system – spectrophotometer– chroma-meter –stylus instrument
Extraction I pressurised solvent extraction – Soxhlett – autotitration
MICROSCOPIC METHODS
Microscopic analyses I AFM – UV/VIS –fluorescens microscopy – incident and transmitted light microscopy – digital microscopy – image analysis
Preparation techniques I rotary and sliding microtome – ultracut – staining techniques
Electron microscopy I ESEM – SEM – EDX
MICROBIOLOGICAL LABORATORY
Durability tests I wood preservation against microorganisms
Isolation and determination of microorganisms
Cultivation of microorganisms I Rotary shaker – instrumented fermenter –clean bench class I
EMISSION MEASUREMENT
Emission measurement I micro chambers – 225 L test chambers – 30 m³ model room
Human sensory analyses I sniffing panel – odour presentation device – GC-O
DIGIWOODLAB
METHODS:
machine learning | deep learning | computer vision | automated image analysis | pattern recognition | material classification | assistance systems | signal analysis (FFT, etc.) | process modelling (big data, data quality analysis, data fusion, multivariate statistical modelling, quality prediction) | statistical-physical modelling | Finite Element Modelling | design of experiments
HARDWARE:
3 collaborative robots (Cobots) incl. various end-effectors (gripper, sander, screw driver, dispensing unit, 3D Scanner, cameras) | robot - linear axis | NIR-hyperspectral imaging incl. lab station | laser cutter | two 3D scanner | Spatial Augmented Reality Assistance System | wearables (Augmented Reality glasses, Virtual Reality glasses, smart ear protection) | various cameras (360°, robust, high resolution, etc.) | air-borne sound sensors (robust and optical up to 1 MHz) | structure-borne sound sensors | two powerful workstations | various peripherals e.g. microcontroller, Raspberry Pis, etc.
SOFTWARE:
Abaqus | MATLAB (incl. compiler) | Python | R | SQL | Solid Works | Design Experts | RoboDK | Unity | Vuforia